Custom Connector Solutions

For Industrial and Automotive Applications

Amphenol can support your custom connector requirements with value added solutions to meet your needs with minimal turnaround time and competitive pricing. From ECU connectors and sensor housings in automotive applications to circlip assemblies, board-to-board headers, interface modules and plugin splitters in Industrial applications, our diverse range of standard products are complemented by an advanced engineering team ready to partner with you on your custom connector solutions. Integrated engineering and manufacturing support – from R&D, stamping, plating, moulding and assembly all in one site, tailor make your connector solutions at ease with Amphenol.

Custom Industrial Connectors

Custom Connector (Plug-in Splitter) in Power Distribution Module

Board to Board Headers in Industrial Automated Controllers

Circlip Assembly in Servo Motors

Interface Module in Distributed Control Systems

Custom Automotive Connectors

Sensor Housing and ECU Connectors in Automotive Systems

Engineering and Manufacturing Capabilities

Mechanical Simulation

Ansys release and Abaqus FEA
Review of stress & strain distribution, normal force, mating & unmating force analysis
Optimization of stress & strain distribution more evenly to prevent any permanent yield of material in product
Achieve the force requirement

Signal Integrity Simulation

Frequency domain (FD)
Time domain (TD)
Statistical domain
To provide S-Parameter or SPICE/HSPICE model of connector for use in high-speed electric channel

Mold Flow Simulation

Simulate how parts are filled early in the design process to reduce molding defects, retooling, and redesign.
Simulate the warpage of the manufactured part to help ensure the end product’s fit and function.
Advanced cooling techniques and layouts, such as conformal cooling, as well as transient heat calculations.